February 6, 2025

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Experimental Furnishings Design Method: Shaping Foam with Steel Inserts

Experimental Furnishings Design Method: Shaping Foam with Steel Inserts

Crosses seating, by Annabella Hevesi





Product designer Annabella Hevesi prototyped this uncommon Crosses chair.

Experimental Furnishings Design Method: Shaping Foam with Steel Inserts

Slightly than historically tufting the upholstery, she’s experimenting with the next method:

“The motivation for designing this assortment was to attempt a brand new mechanical joint answer that enables a brand new strategy to shaping the consolation foam. Initially, within the upholstery furnishings business the consolation foam is formed by slicing or casting it: the primary ends in lots of waste and has limits of form, and the second is extraordinarily costly and thus solely appropriate for high-volume manufacturing.”

“The brand new joint answer’s level is that we have now some exterior instruments (steel parts are produced by additive know-how) that distort and press the froth to succeed in its ultimate form. This technique reduces waste and makes a mechanical connection among the many parts as a substitute of gluing.”

That is only a temporary excerpt of Hevesi’s notes; she’s written extra of a manifesto on the topic which you can learn right here.

Hevesi and accomplice Gábor Bella make up the Budapest-based design duo generally known as Line and Spherical.